Mga custom na huwad na gear sa pagkonekta ng mga rod

1. Custom na Forged Gears

• Mga uri: spur, helical, bevel, ring, planetary, splined shaft—one-off hanggang 50 k pcs
• Material: 20CrMnTi, 20CrMnMo, 16MnCr5, 42CrMo4, 17CrNiMo6, 4310, DIN 1.6587; micro-cleanliness ≤ 2.0 grade
• Proseso: mainit na closed-die → Q&T → CNC hobbing/shaping → carburise o induction harden → tooth grind (AGMA 10-12)
• Sukat: Ø 20 – 1 500 mm; modyul 0.8 – 25; lapad ng mukha ≤ 600 mm
• Katumpakan: DIN 5-7, AGMA 10-12; concentricity ≤ 0.01 mm, Ra ≤ 0.4 µm pagkatapos ng paggiling
• Mga aplikasyon: mga automotive transmission, truck axle, wind-turbine gearbox, forklift drive, cement-mill girth gears

2. Custom Forged Connecting Rods

• Mga Materyales: C70S6, 46MnVS5, 42CrMo4, 4140, Ti-6Al-4V para sa karera; machinability index ≥ 90 %
• Forging: 4 000 t press, 3-station transfer, flash ≤ 0.5 mm; forging ratio ≥ 3 para sa fibrous grain kasama ang shank
• Timbang: 150 g – 150 kg; haba 80 – 1 000 mm; tolerance ±0.25 mm sa as-forged na blangko
• Machining: 5-axis CNC, gun-drill oil hole Ø 4 – 12 mm, Ra ≤ 0.8 µm; malaki/maliit na dulo ±0.01 mm, parallel ≤ 0.02 mm
• Ibabaw: shot-peen 0.20-0.35 A, fillet rolled para sa 40 % fatigue gain; opsyonal na DLC o phosphate
• Aplikasyon: pampasaherong sasakyan, heavy-duty na diesel, marine, lokomotibo, compressor at mga makina ng motorsiklo na may mataas na pagganap

3. Post-Forging at Pagsubok

• CNC turning, milling, grinding, spline rolling, gear honing
• Heat-treat: normalise, Q+T, carburise 0.8-2.0 mm case, vacuum solution + edad (Ti)
• Ibabaw: polish, shot-peen, tumbled, Zn-Ni plate, phosphate, DLC, mirror finish
• Inspeksyon: 100 % UT/MT, 3-D CMM, tooth-profile scan, magnetic particle sa fillet, fatigue at impact test

4. Mga Sertipiko at Logistics